3 Inch Mining Equipment Standard Conveyor Return Idler Carrier Roller
our roller adopts self-developed double labyrinth seal structure, which is better than traditional seal structure in waterproof and dustproof effect. Roller pipe adopts high-frequency welding pipe special for rollers, shaft adopts cold drawn bright shaft special for rollers, and bearing housing is made by stamping, drawing and welding with mixed gas. After the roller is welded, both ends are chamfered and polished, and then polish and remove the rust of the pipe surface. The roller surface adopts outdoor powder coating, heating and curing. The roller adopts a double-head pressing machine to press the bearing and the seal in three times, so as not to damage the seal and protect the bearing. The shaft end is subjected to the final anti-rust treatment, and finally put into the export-specific crates.
Conveyor Carrier Roller Features:
1. Manufactured by steel pipe especially for high precision roller, compared with ordinary steel pipe, the diameter and wall thickness tolerance,bending degree,ovality is very little which can make the roller have minimum radial play eccentricity,strong load,low shaking and less noise
2. High precision and brightness cold drawn shaft with 1045 material
3. Rollers are fitted with deep groove 2RS and 2Z bearing with C3 and C4 internal clearance with HRB,SKF,NSK,TNT,FAG brands.
4. Bearing Housing formed by punching many times which can assure high precision. The wall thickness is 1-2mm thicker than DIN standard which can increase 40% stability and roller’s carrying capacity. It can make the roller not deformed even working under overload environment and increase roller’s lifetime.
5. TK contact multiple labyrinth seals made of nylon,ABS have great advantage in water and dust resistance
conveyor roller Description
| Description | CEMA, DIN, JIS, AS, SABS, ISO Standard Design & JUXIN ODM |
| Pipe | 1) Material : Q235 carbon steel equal to DIN S235JR
2) Roller Diameter : φ63.5mm ~ φ219mm / 2 1/2 inch ~ 8 5/8 inch
3) Roller Length: 150mm ~ 3000 mm
4) Thickness : 3.0 ~6.0 mm |
| Shaft | 1) Material : 45# steel equal to DIN C45 2) Cold-drawn bright round steel 3) Shaft Diameter: 20mm, 25mm, 30mm, 40mm, 45mm, 50mm |
| Bearing | 1) Single Row Deep Groove Ball Bearing 2RS&ZZ with C3 clearance 2) Brand: SKF,FAG,NSK,HRB, LYC, ZWZ or according to your requirement |
| Bearing Housing | 1) Material : Q235 carbon steel equal to DIN S235JR 2) Cold press working fit ISO M7 accuracy 3) Material thickness: 2.5mm ~ 5.0mm |
| Seals | 1) Labyrinth seal, nylon 6 material 2) JUXIN's patented product |
| Grease | 2# Lithium grease lubricant |
| Painting | 1) Ordinary painting, hot galvanized painting, Powder painting 2) Color: Black, red, yellow, blue or according to your requirement |
The basic types of rollers:
(1) The rollers are classified into self-aligning rollers, buffer rollers, trough rollers, and parallel rollers according to their uses. The function of the self-aligning roller is to correct the deviation of the belt of the belt conveyor. Usually, a rotary groove-shaped self-aligning roller is installed on the heavy-duty section of the conveyor, and a parallel self-aligning roller is installed on the no-load section. The buffer roller is applied to the tailstock of the machine according to the actual situation. When receiving the material, it can reduce the impact of the material on the belt, which is beneficial to the service life of the long belt. The trough-shaped roller is generally composed of two side rollers and a flat roller. The groove angle is generally 30 degrees. For a detachable belt conveyor, the three rollers of the trough-shaped roller are hinged to each other, so Called hinged roller. The parallel roller is generally a long roller, which is installed at the lower end under pressure, so it is called the lower roller.
(2) The rollers are divided into two types: steel rollers and plastic rollers. There are three types of bearing seats for rollers: cast iron, stamped steel plate and phenolic plast
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3 Inch Return Idler Roller Mining Equipment Standard Images
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